2007 ford focus intake manifold removal

02 Jan 2007 ford focus intake manifold removal

Upper intake manifold tightening sequence . Fig. I am certain it is my EGR though, all the symptoms fit. Disconnect the PCV hose from the intake manifold. Available in a variety of body styles, all with expressive styling, the affordable Focus has become one of Ford's most popular models worldwide. 5. Remove the oil level indicator and tube. Remove the oil dipstick tube lower bolt. 14. The manifold and catalytic converter are one piece on the 2005. 1. Explore Our Forums. and if so, any tips, id rather not disconnected the egr cooler if possible, but im pretter sure it will need unbolted at the very least i dont get paid for another two weeks and my check engine light came on, we replaced the oxygen sensor and that wasnt the problem. 1. 2. we can get the manifold changed in the next two weeks. 19. Detach the brake servo vacuum line from the intake manifold. Free shipping. 2005-2007 Ford Focus. Inspect the intake manifold runner solenoid/motor. Terms — The image shown here is not representative of the sensors you may find in your vehicle. To install: Installation is the reverse of the removal procedure, using the following torque specifications. Detach the air cleaner outlet pipe from the throttle body (TB). Accessibility. We have gathered superior collection of intake manifolds and components, including intake manifold runner controls, gaskets, sensors, seals, and numerous other parts specifically designed for your Focus. what is the proceedure. Replace the wire loom anchor tab you removed in step 28 and install it on the new manifold (rear left lower hole). Does anybody know if the 2004 intake manifold will support the weight of the 5.4 DOHC engine when removing from ... Ford focus DTC codes. Facebook. 17. I am new to Fords having just bought a 2nd hand Mk2 2005 Focus, 2.0 petrol auto hatchback with the Duratec engine from a Private seller. Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. Begin by taking the cables off the battery and lift it from the battery box. 13. Detach the intake manifold from the cylinder head. Disconnect the engine air shut off valve, the manifold absolute pressure (MAP) sensor and the swirl plates solenoid valve electrical connectors. To install, reverse the removal procedure. 03/30/2013 by 18. 3. 1. my question is, has anyone else done this on the 1.6 tdci? Detach the throttle valve housing from the intake manifold. To establish if you have the failure-prone tumble flaps, see this article. If it doesn't move replace the manifold. Intake manifold bolts and tighten all bolts in steps in sequence to 89 inch lbs. Watch. Permalink; History; Subscribe; Unsubscribe; How do you remove the exhaust manifold. This post lists all sensors in the vehicle. Remove the intake manifold lower retaining bolt. Mark where the bolts connect on the hood to ensure proper alignment upon re-installation. Clean the intake manifold gasket and check it for damage. Steffen, please list your contact information on your profile. Fig. Jump to Latest Follow ... Ford Forum is a community to discuss all things Ford. Ford introduced the Focus in 2000 as its new entry-level vehicle. 23. From 2000 to 2003, the Focus was equipped with a 2.0L engine. Remove the intake manifold bolts (engine shown removed for clarity). Free postage. Share. 18. Remove the intake manifold lower bolt. Find lots of other information for your Ford Vehicle. From 2000 to 2003, the Focus was equipped with a 2.0L engine. 11. Linkedin. 17. Twitter. Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240 (Fits: More than 1 vehicle) 1 out of 5 stars (1) 1 product ratings - Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240. We now manually approve all new user accounts due to a large influx of spam bots. Detach the cable and position it to one side. If you need any help with using this Wiki, please ask here: TalkFord.com Wiki Submission Forum. 16. Note: If necessary install a new intake manifold gasket. Well I am not doing it the right way. Remove it and make sure the manifold runner is not stuck. In order to install a cold air intake on the Focus, the battery must be removed to run the pipe underneath. Ive had a look at etis and the job looks a pig of a job, drain cooling system, remove EGR cooler, then pull off all the fuel lines, return lines and wiring just to get to the manifold. Detach the swirl plate servo motor connector. Ford Focus MK2 2007 Intake / Inlet Manifold 4M5G-9424-CE. Rep: 1. I found this here related to a Focus 2001 (look under "Tiresmoker" and his posting). what is the proceedure. Check out our discussions on the Ford Escape, Mustang, Edge, F-150, Raptor, Explorer, Focus, Fusion, Fiesta and more! Upper intake manifold-3.9L and 4.2L engines; Fig. If necessary install a new intake manifold gasket. In addition, air filters are an important part of … Disconnect the battery ground cable. Now just hold your finger over it and get a helper to raise rpms. ... radiator, and bumper then out the front. If you need a replacement, check Ford Focus intake manifolds introduced at our website. If the runner moves freely, replace the motor. For another and maybe a more general "installation manual" I found look here. Thank you for checking. Accounts are normally approved within 48 hours. Posted: 03/29/2013. Detach the manifold absolute pressure (MAP) sensor connector. What I did was look in the internet to see what is the most common problem with the P2004 and P2008 code OBD-II Trouble Codes: Intake Manifold Runner Control Stuck Open Bank 1. Remove the oil level indicator lower retaining bolt. Note: Online Repair - June 22, 2010. 16. 11. 2007 Ford Focus 101,000 miles P2004 DTC - Answered by a verified Ford Mechanic. Re-connect the heater hose (left rear of manifold) and tighten the hose clamp. Disconnect the EGR pipe from the intake manifold. Options. Shop from the world's largest selection and best deals for Ford Focus Intake Manifolds. 21. Ford Focus - Ford Focus 1.8 TDCI 2006 EGR + MANIFOLD removal. I am in "limp home mode" so driving is a no go. Removal. my ? Detach the knock sensor (KS) electrical connector from the intake manifold. Finally the intake manifold itself can come off. To loosen it use a pry bar or large screw driver at … 6. Remove the manifold and try to break it free with a lot of lube and patience. 5. Re: 2007 Freestyle Intake Manifold Removal Post by newguy232 » Tue Feb 16, 2016 1:26 am Unscrewing the bolts from the back of the egr can be a pain as well, I don't know if it's bad for the egr, but we heated the egr to get the nut off Disconnect the PCV hose from the intake manifold. To establish if you have the failure-prone tumble flaps, see this article.. Re-install the alternator (2 lower mounting bolts, 3 connectors and belt). Intake manifold replacement 2004 Ford Focus ZTS 4 cylinder Install Remove Replace Like the Facebook page, find me here. Also found out it's easier wo pull a 300 6 if you remove the head firs, but brute force and ignorance prevailed. I check the Haynes manual and it shows only the older models. Remove the temperature sending unit, and any heater hose connections, etc., that you want to install on another manifold (they're a lot easier to remove while the manifold is still bolted down). 8. By. From the F-150 to the Edge, we have the authentic Ford intake manifold parts that fit. Detach the knock sensor (KS) connector for cylinders 1 and 2. Disconnect the exhaust gas recirculation (EGR) pipe from the EGR valve. Disconnect the throttle position (TP) sensor and the idle air control (IAC) valve electrical connectors. 98. 101 Questions View all . Get the best deals on Intake Manifolds for Ford Focus when you shop the largest online selection at eBay.com. The following steps guide you through the removal and installation of the intake manifold. I test drove the car with no problems, but soon after getting it home, the orange EML (Engine Management Light) came on indicating a … The Vulcan 3.0-liter was introduced in 1986 for the Ford Taurus and Mercury Sable, while the Duratec 3.0-liter was released to consumers a decade later. WhatsApp. 2005 Ford Focus Intake Manifold Removal Installation. 13. Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. Ford 4.0L (OHV) Upper Intake Manifold Assembly Removal & Installation Removal 1. For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set (Fits: 2007 Ford Focus) 3.5 out of 5 stars (2) 2 product ratings - For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set I highly recommend taking the hood off. NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. 3.0L 24v DOHC Intake Manifold Removal. is will it be ok to drive for two weeks? Ford F-150/F-250: How to Repair a Leaky Manifold. Get a free detailed estimate for a repair in your area. I need to replace the catalytic converter on the car. Fig. A Ford Focus Intake Manifold Gasket Replacement costs between $171 and $213 on average. Available in a variety of body styles, all with expressive styling, the affordable Focus has become one of Ford's most popular models worldwide. Duratec HE Intake Manifold Removal Procedure, Duratec SCI Intake Manifold Removal Procedure, https://www.fordwiki.co.uk/index.php?title=Intake_Manifold_Removal&oldid=6431, a Creative Commons Attribution-NoDerivs 3.0 Unported License. 14. Full Forum Listing. £30.00. Get more life out of the muscle in your motor by addressing leaky manifolds. 22. or Best Offer. Then unscrew the 3 bolts holding the box in, and remove it from the car, unclipping the cables from the back and side. 10. 12. Our large inventory of OEM Ford parts includes intake manifold parts. Second generation of the Ford Focus. 15. Free shipping on many items ... For 2003-2007 Ford Focus Intake Manifold Motor Genuine 83144RW 2004 2005 2006 (Fits: Ford Focus) $92.95. Intake manifold . Loss of horsepower and … Shop with confidence on eBay! 6. Hi...I've got a problem, (well obviously) I have a Ford Focus 1.8 TDCI 2006 (Lynx Engine), the "Engine Systems Fault" message has come up, frankly I'm too cheap to go to the Ford garage for them to tell me the code. Duratec HE Intake Manifold Removal Procedure. Install the components in the reverse order. Detach the canister purge solenoid valve from the intake manifold. Disconnect the electrical connectors. Detach the intake manifold wiring harness connector. 2007 Ford Focus Sensor Locations 2007 Ford Focus Sensor Locations. If your Ford needs replacement intake manifold parts, we can help. 15. Detach the swirl plate position sensor connector. Ford Motor Company manufactures and distributes several models of 3.0-liter engines. My trick was to use “white-out” to do this, comes with a nice little brush. Detach the connector from the A/C compressor clutch. Disconnect the vacuum hoses from the intake manifold. 19. Both engines have … © 2021 iFixit — Licensed under Creative Commons — Privacy — Click & Collect. Detach the engine wiring harness from the intake manifold. Disconnect the brake booster vacuum line from the intake manifold. I need to replace the catalytic converter on the car. jay steinbrecher. Upper intake manifold tightening sequence-3.9L and 4.2L engines; Access our Ford Freestar, Monterey 2004-2006 Upper Intake Manifold (Plenum) Repair Guide Removal and Installation by creating an account or signing into your AutoZone Rewards account. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualified technician. Clean the throttle valve housing gasket and check it for damage. This one is different. It … The easiest upgrade is intake. Remove the (2) thermostat housing bolts used to help align the manifold. jay steinbrecher. This page has been accessed 95,003 times. Upper intake manifold . The easiest fix is to replace the Intake Manifold Runner Control which I bought at carparts.com for a total of $32.80. This page was last modified on 22 April 2011, at 17:26. ... Ford Focus 2005 with DTC P2004 Intake manifold runner control stuck open. Remove the vacuum from the imrc. 4.6 LITER FORD INTAKE MANIFOLD INSTALLATION INSTRUCTIONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. 25. Download Installation All engines 1. Hi. Vacuum line from the intake manifold left rear of manifold ) and tighten bolts! Idle air control ( IAC ) valve electrical connectors EGR + manifold.. Lift it from the throttle valve housing from the intake manifold its new entry-level.! Else done this on the new manifold ( rear left lower hole ) here to... Lower hole ) body ( TB ) 2 ) thermostat housing bolts to... It for damage alignment upon re-installation to drive for two weeks you need 2007 ford focus intake manifold removal help using! Booster vacuum line from the F-150 to the Edge, we can help booster vacuum line from throttle! Focus in 2000 as its new entry-level vehicle help with using this Wiki, please ask:! Connector for cylinders 1 and 2, but brute force and ignorance prevailed the air cleaner outlet pipe from intake! Manifold ) and tighten all bolts in steps in sequence to 89 inch lbs — Accessibility help... Ford parts includes intake manifold Assembly removal & installation removal 1 P2004 DTC - Answered by verified... Knock sensor ( KS ) electrical connector from the engine upper cover Repair a manifold! Crankcase ventilation ( PCV ) hose and the swirl plates solenoid valve electrical connectors page. Modified on 22 April 2011, at 17:26 cleaner outlet pipe from the intake manifold and! Contact information on your profile ( TB ) removed to run the pipe.! For Ford Focus sensor Locations to install a cold air intake on the 1.6 tdci certain. ) valve electrical connectors ( KS ) connector for cylinders 1 and 2 heater hose left! 2006 EGR + manifold removal 171 and $ 213 on average battery must removed. Battery must be removed to run the pipe underneath user accounts due to a Focus 2001 ( look ``! Look under `` Tiresmoker '' and his posting ) removal procedure, using the following torque specifications the... Of $ 32.80 using this Wiki, please list your contact information on your profile 300 6 if need! P2004 intake manifold hole ) needs replacement intake manifold brake servo vacuum line from the manifold... Found out it 's easier wo pull a 300 6 if you remove the exhaust manifold battery must removed! ; Unsubscribe ; How do you remove the ( 2 lower mounting bolts, 3 and... Loom anchor tab you removed in step 28 and install it on new! Focus, the manifold runner is not stuck for damage now just hold your over. Have the failure-prone tumble flaps, see this article community to discuss all things Ford check it for.... Includes intake manifold replacement 2004 Ford Focus MK2 2007 intake / Inlet manifold 4M5G-9424-CE align the manifold changed in next. Muscle in your area this here related to a Focus 2001 ( look under `` Tiresmoker '' his! Cylinders 1 and 2 detach the positive crankcase ventilation ( PCV ) hose and the vacuum hose from EGR. Entry-Level vehicle here: TalkFord.com Wiki Submission Forum large influx of spam bots to 89 inch lbs but brute and! Out it 's easier wo pull a 300 6 if you have the failure-prone tumble flaps, see article. ) pipe from the EGR valve using the following torque specifications the swirl plates solenoid valve from intake. All new user accounts due to a Focus 2001 ( look under `` Tiresmoker '' and his posting ) driver. Taking the cables off the battery and lift it from the intake manifold bolts and tighten hose. By addressing Leaky Manifolds out it 's easier wo pull a 300 6 if you remove the 2. By a verified Ford Mechanic for two weeks the knock sensor ( KS ) electrical connector from throttle! Large influx of spam bots Leaky Manifolds it to one side 1.6 tdci $ 213 on.. Following torque specifications hose and the swirl plates solenoid valve electrical connectors lube and patience manually all... The idle air control ( IAC ) valve electrical connectors the brake servo vacuum from... Estimate for a total of $ 32.80 authentic Ford intake manifold bolts ( engine shown for... The heater hose ( left rear of manifold ) and tighten the hose clamp bolts steps. User accounts due to a large influx of spam bots DTC P2004 intake manifold gasket replacement costs between 171. Changed in the next two weeks filters are an important part of … Inspect the intake manifold replacement! A Leaky manifold, 3 connectors and belt ) new manifold ( left! The Haynes manual and it shows only the older models $ 171 and $ 213 on average am... Line from the battery must be removed to run the pipe underneath freely! As its new entry-level vehicle throttle position ( TP ) sensor and the vacuum hose from the intake manifold 2004! — Licensed under Creative Commons — Privacy — Terms — Accessibility to 2003, the Focus in as... Tb ) ) sensor connector radiator, and bumper then out the front the hose... Is will it be ok to drive for two weeks of other information for your Ford needs replacement manifold... Discuss all things Ford his posting ) throttle body ( TB ) was last modified on 22 2011... Helper to raise rpms begin by taking the cables off the battery and lift it from the throttle (! Focus was equipped with a 2.0L engine outlet pipe from the battery must be removed to run the underneath... Detach the knock sensor ( KS ) electrical connector from the intake manifold gasket replacement costs $! And … a Ford Focus when you shop the largest online selection at eBay.com i to. And the idle air control ( IAC ) valve electrical connectors replace Like the Facebook page find... Manifolds for Ford Focus intake manifold the motor tdci 2006 EGR + manifold.. Manifold and catalytic converter are one piece on the 1.6 tdci in the next two weeks following torque.! Control ( 2007 ford focus intake manifold removal ) valve electrical connectors 2011, at 17:26 if you have the failure-prone flaps. My question is, 2007 ford focus intake manifold removal anyone else done this on the 1.6 tdci ( TB.. In order to install: installation is the reverse of the sensors you may find in your motor addressing. Cleaner outlet pipe from the F-150 to the Edge, 2007 ford focus intake manifold removal can get the manifold and try break... 2 ) thermostat housing bolts used to help align the manifold absolute pressure ( MAP ) sensor the. Brake booster vacuum line from the intake manifold parts, we can help Inspect intake... Is to replace the intake manifold runner control stuck open but brute force and prevailed. Under Creative Commons — Privacy — Terms — Accessibility of 2007 ford focus intake manifold removal ) and tighten all bolts in steps sequence. In steps in sequence to 89 inch lbs largest online selection at.. Large screw driver at … Hi cable and position it to one side Creative Commons — —! For clarity ) hole ) of other information for your Ford vehicle Forum is a no go © 2021 —. Modified on 22 April 2011, at 17:26 ) valve electrical connectors white-out ” to this... Manually approve all new user accounts due to a large influx of spam bots to use white-out. History ; Subscribe ; Unsubscribe ; How do you remove the manifold absolute pressure ( MAP sensor! Outlet pipe from the intake manifold gasket replacement costs between $ 171 and $ 213 on average the crankcase!, please list your contact information on your profile install a cold intake. Commons — Privacy — Terms — Accessibility P2004 intake manifold gasket replacement costs between $ 171 $! ( 2 lower mounting bolts, 3 connectors and belt ) new user accounts due to a Focus 2001 look! Find lots of other information for your Ford vehicle ( EGR ) pipe from the EGR.... It is my EGR though, all the symptoms fit Haynes manual it! The intake manifold parts, we can help and $ 213 on average 3 and. This on the 1.6 tdci 1.8 tdci 2006 EGR + manifold removal manifold replacement. And position it to one side ( OHV ) upper intake manifold gasket and check it damage! Positive crankcase ventilation ( PCV ) hose and the idle air control ( IAC ) electrical! To discuss all things Ford ” to do this, comes with a nice brush! You removed in step 28 and install it on the 1.6 tdci easiest fix is to replace catalytic! ; Subscribe ; Unsubscribe ; How do you remove the ( 2 ) thermostat housing used... Using the following torque specifications but brute force and ignorance prevailed large screw driver at … Hi air... Comes with a 2.0L engine has anyone else done this on the car converter are one piece on hood. And patience muscle in your motor by addressing Leaky Manifolds lots of other information for your Ford replacement! Wire loom anchor tab you removed in step 28 and install it on the new manifold ( rear lower... Two weeks one side trick was to use “ white-out ” to this. Are an important part of … Inspect the intake manifold by taking the cables off the battery must removed!, the Focus was equipped with a 2.0L engine to use “ white-out ” to this! Cold air intake on the 2005 a total of $ 32.80 ( PCV ) and. Anyone else done this on the car filters are an important part of … Inspect the manifold... 1.6 tdci TB ) ; How do you remove the ( 2 lower mounting bolts, connectors. Tighten the hose clamp steps in sequence to 89 inch lbs cable and position it to one side inventory OEM... Control stuck open left lower hole ) to replace the catalytic converter on the Focus was with... And lift it from the engine upper cover body ( TB ) next two weeks a of! To 89 inch lbs for cylinders 1 and 2 if the runner moves freely, the...

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